Tata Steel has awarded a major contract to Systems Group regarding the first phase of refurbishments on its two continuous casters in Port Talbot, South Wales. The engineering specialists, based in Maesteg, will conduct critical structural work as well as the replacement of over one-and-a-half miles of key pipework.

These upgrades are part of Tata’s £1.25b transition to greener steel making, as the life-extension of the casters will support efforts to reduce carbon emissions in their steelmaking processes.

Ian Ellis, engineering project manager at Tata, said: “This is a hugely important project for Port Talbot and for Tata Steel’s future in the UK. The casters are where liquid steel – produced at more than 1,600°C – is solidified into slabs, ready for further processing.

“This work will ensure our existing casters are in the very best condition to handle steel from our new electric arc furnace in the volumes and qualities demanded by our customers. Importantly, we can retain refurbish and replace these critical facilities rather than having to build from new, saving considerable cost and time.”

Ryan O’Neill, managing director at Systems Group added: “As a local company, we are proud to play a role in helping secure the future of steelmaking in South Wales. This project not only supports the region’s economy but also helps deliver cutting-edge, low-carbon steel production.”

The next phases will see further replacement of key equipment as well as the instillation of advanced technologies, including variable-speed-drives and next-generation process control systems.

After the appointment of Systems Group, Tatat Steel expects to award further contracts for additional mechanical and process control system upgrades.