British Steel has unveiled what it believes are ambitious plans for is being described as 'the biggest transformation in its history'.
The company is planning a £1.25-billion transition proposal to become a clean, green and sustainable business by adopting electric arc furnace steelmaking.
Detailed analysis of its current operations, available technology and challenging market conditions, has led the company to accelerate its decarbonisation programme.
Its proposals, which are subject to appropriate support from the UK Government, could see British Steel install two electric arc furnaces (EAFs) – the first at its headquarters in Scunthorpe, the second at its manufacturing site in Teesside.
The new furnaces could be operational by late 2025 and would replace ageing iron and steelmaking operations in Scunthorpe which are responsible for the vast majority of the company’s current CO2 emissions. Current operations, however, will remain in place until a transition to electric arc steelmaking is made.
Preliminary talks have started with trade unions about electrification, and British Steel has promised to support employees affected by the decarbonisation plans. The company has agreed for its proposals to be reviewed by an external specialist on behalf of the trade unions.
The company is working with North Lincolnshire Council on a masterplan to attract new businesses and jobs to the Scunthorpe site, parts of which could become vacant if the proposals go ahead.
British Steel CEO and president, Xijun Cao, said: “Decarbonisation is a major challenge for our business
but we are committed to manufacturing the home-made, low-embedded carbon steel the UK needs.
“Decarbonisation is a major challenge for our business but we are committed to manufacturing the home-made, low-embedded carbon steel the UK needs."Xijun Cao, CEO and president, British Steel
“We have engaged extensively with the public and private sector to understand the feasibility of producing net zero steel with our current blast furnace operations. However, thorough analysis shows this is not viable.
“Detailed studies show electrification could rapidly accelerate our journey to net zero and drive British Steel towards a sustainable future. It would also ensure we can provide our customers with the steel they require.
“Our owners, Jingye, have already invested £330 million in British Steel in just three years and they’re committed to the unprecedented investment our proposals require.”
British Steel Low-Carbon Roadmap was unveiled in October 2021, pledging technologies that would deliver net-zero steel by 2050, and significantly reduce its CO2 intensity by 2030 and 2035. However, the company is now proposing to accelerate its decarbonisation journey with the potential new operating structure able to reduce its CO2 intensity by around 75%.
Xijun said: “Our desire to dramatically reduce our carbon footprint, coupled with current market conditions, means we can’t wait and need to transform our business as quickly as possible. And while decarbonisation will not happen overnight, it’s imperative we take swift and decisive action to ensure a sustainable future for British Steel.
“We studied having one large electric arc furnace based in Scunthorpe, one which was capable of manufacturing all of the steel we require for our rolling mills in the Humber and the North East. However, such a large furnace would require a new National Grid connection and it is anticipated this would not be available until 2034. We, therefore, believe the most viable and timely option is to have two smaller furnaces which combine to produce the volumes of steel we require.”
British Steel has conducted feasibility studies into introducing EAFs to Scunthorpe and Teesside, and discussed the potential changes to its operations with North Lincolnshire Council, Redcar and Cleveland Borough Council and the Tees Valley Combined Authority. Because of the need to decarbonise its operations at pace, and the planning processes required, the company will be submitting Environmental Impact Assessments to the relevant authorities very shortly. This would enable the company to meet appropriate timeframes should it decide to press ahead with the proposals and it be successful in securing planning approvals.
Xijun said: “It is prudent to evaluate different operational scenarios to help us achieve our goals and we are continuing to assess our options. However, we firmly believe electrification will provide a rapid and sustainable solution to our decarbonisation challenge in addition to providing support for sustainable employment.
"We firmly believe electrification will provide a rapid and sustainable solution to our decarbonisation challenge in addition to providing support for sustainable employment."Xijun Cao, CEO and president, British Steel.
“We are confident our proposals will help secure the low-embedded carbon steelmaking the UK requires now and for decades to come. However, we need the UK to adopt the correct policies and frameworks now to back our decarbonisation drive. Governments in the countries where our major competitors operate have adopted such policies and the longer we wait for their implementation in the UK, the more impact and challenge this will have on our competitiveness and the country's ability to meet its carbon objectives.
“We remain in talks with the government and, with its support, are committed to making the steel Britain needs for generations to come.”
At the present time, British Steel’s main manufacturing base is in Scunthorpe where it has blast furnaces that make iron, and a basic oxygen steelmaking plant which converts iron into steel. At the same site it has mills which roll semi-finished steel into finished products – rail, wire rod and constructional sections.
In Lackenby, near Redcar, it also operates Teesside Beam Mill which makes constructional steel while nearby, at Skinningrove, it has another mill that makes special profiles. The feedstock for both mills, semi-finished steel, is manufactured in Scunthorpe.
Under proposed future operations, the new steel plant at Scunthorpe would consist of one 130-tonne EAF; two 130-tonne ladle furnaces, one 130-tonne degasser and two continuous casters.
The new steel plant at Teesside would consist of one 100-tonne EAF, one 100-tonne ladle furnace, one 100-tonne vacuum degasser and two continuous casters to supply Teesside Beam Mill and Skinningrove.